ER110S-1 High Strength and Ductility Welding Rod

ER1100 is highly resistant to chemical attack and weathering.  It is a relatively soft alloy that is very formable and is used extensively in thin gauge and foil products.  It has good wetting characteristics and it is also used as a filler alloy for welding purposes.  A desirable characteristic of the alloy is the bright finishes obtained by anodizing.
 
Typical Applications:  heat exchanges; food handling equipment; rivets; tie wire; metalizing
 
AWS Class: ER1100
Certification:  AWS A5.10/ A5.10M:1999
Alloy:  ER1100
AWS/ASME SFA A5.10
 
Welding Position:   
F, V, OH, H        
Current:
DCEP Mig
AC Tig
 
Typical Properties (as welded)
Conductivity:
59% IACS (-12)
Tensile Strength, kpsi:
13
Color:
Gray
 
 
  
Melting Point 
1215⁰F
Solidification
1090⁰F
Density
0.098 lbs/cu In.
Typical Wire Chemistry as per AWS A5.10 (single values are maximum)
Si + Fe
Cu
Mn
Zn
Other
Al
 
0.95
0.05-0.20
0.05
0.10
0.15
99.0 min
 
Typical Welding Parameters
Diameter
Process
Volt
 
Amps
GAS
in
(mm)
.030
 (.8)
GMAW
15-24
60-175
Argon (cfh)
.035
 (.9)
GMAW
15-27
70-185
Argon (cfh)
3/64”
(1.2 )
GMAW
20-29
125-260
Argon (cfh)
1/16”
(1.6)
GMAW
24-30
170-300
Argon (cfh)
3/32”
(2.4)
GMAW
26-31
275-400
Argon (cfh)
Diameter
Process
Volt
 
Amps
GAS
in
(mm)
 1/16”
 (1.6)
GTAW
15
60-80
Argon (cfh)
 3/32”
 (2.4)
GTAW
15
125-160
Argon (cfh)
 1/8”
 (3.2)
GTAW
15
190-220
Argon (cfh)
5/32”
 (4.0 )
GTAW
15
200-300
Argon (cfh)
3/16”
(4.8)
GTAW
15-20
330-380
Argon (cfh)