ER1100 Spools Aluminum Welding Wire Blue Demon

Alloy ER1100 is highly resistant to chemical attack and weathering. It is a relatively soft alloy that is very formable and is used extensively in thin gauge and foil products. It has good welding characteristics and it is also used as a filler alloy for welding purposes. A desirable characteristic of the alloy is the bright finishes obtained by anodizing. Base metals that can be welded are 1060, 1070, 1080, and 3003.

Applications • Heat Exchangers • Food Handling Equipment • Rivets • Tie Wire • Metallizing

AWS Specification AWS A5.10/A5.10M:1999(R2007) AWS Classification ER1100

Welding Current

DCEP

Typical Wire Chemistry Si a Fe a Cu 0.05 - 0.20 Mn 0.05 Zn 0.10 OTHER .15 AI 99.00 min

Typical Properties Melting range 1190 - 1215ºF Conductivity 59% IACS ( - H12) Density 0.98 lbs/cu in Anodized color Gray Tensile Strength, ksi 13

Welding Positions All positions

Available Diameters GMAW and suggested Operating Range in Amps .030" 100 - 120 .035" 110 - 170 3/64" 150 - 190 1/16" 200 - 300 3/32" 320 - 330

Available Diameters GTAW 1/16", 3/32" & 1/8''

a – Silicon plus iron shall not exceed 0.95%